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Replacing my 18 month old Hitachi Yutaki ASHP

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(@jamespa)
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Joined: 3 years ago
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@trebor12345  As you can see the community is discussing ideas on how you might best control this system.  I have been reading the user manual.  You have, so far as I can see, a brilliant piece of kit with a vast range of capabilities.  Of course that makes it complex so we need to simplify it.

Your challenge is the house.  It has, in essence, a 100kWh storage heater sitting underneath it, and the only control you have over that is the amount of energy you put in (actual storage heaters have flaps and a fan so you have some control over the energy you get out).  As a result of this and your high level of insulation your house retains heat extremely well, it loses less than 2C in 24hrs even if its freezing outside.  This also means that it responds very slowly to any changes you make to settings, think timescales of a day not hours!

Together these mean that the main control, to have any chance of success, has to be 'forward looking'; control based principally on current room temperature is simply not going to cut it.  I am pretty certain this is why you are having problems.  You would have exactly the same problems with any other heating, its the nature of the house.

This means, I think, that we have to get weather compensation set up and get that doing the heavy lifting.  We can help you with that.

Incidentally the unit will also do cooling and since you have UFH cooling is definitely possible.  The buffer tank, which is anyway a pain and entirely pointless given the size of the buffer under the house, would have to go though to do this, which you may wish to defer.

If its difficult to collect past data you could forget about it and just 'make a fresh start' under guidance from those here.  The data we absolutely do need however is:

 

  • What temperature do you want the heating to be at?
  • If its not set to operate 24*7 what is it set to do or is that changed constantly also?
  • have you tried to set up weather compensation and failed/abandoned, or have you never set it up?
  • If you havent set up WC is it set to run at a constant flow temp and if so what is that (you have said 31 and 33 above, which or are you manually varying that?)
  • Where is the thermostat located relative to where you have measure the room temp.  What make and model of thermostat or is it the internal one?
  • Where is the hitachi controller located and is is set to ignore its own temperature sensor?
  • What controls the secondary pump (ie the pump on the buffer side of the UFH)?
  • Is solar gain a factor in keeping temperatures under control and if so to what extent

Without this information its going to be difficult to guide you.

Obviously nothing is guaranteed, but Im pretty confident that (unless there is something wrong that has not yet emerged) this is a good piece of kit for your house.  It is oversized, but any heat pump or boiler will be so I cant see that replacing it will help.

Please respond if you are ready to give it a go.  Of course if you do have the past data that would assist even further, but if its difficult to collect together maybe just make a fresh start.  If you do decide to give it a go you will need a couple of weeks to tweak things and will need to check back here frequently.


This post was modified 3 weeks ago 2 times by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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trebor12345
(@trebor12345)
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Joined: 2 years ago
Posts: 112
Topic starter  

Posted by: @jamespa

Posted by: @bontwoody

Of course OPs is further complicated by that blessed, pointless, and wholly inadequate buffer and (presumably) a secondary control loop trying to do its own thing quasi independently of the heat pump.  Somehow, if batch heating it the way forward (and I agree it is), that needs to be synchronised to the heat pump, otherwise we will likely end up with the heat pump switching on according to its batch schedule, but the buffer/secondary control loop refusing to forward the energy to the UFH!  Its tempting to start with the secondary pump running 24x7 and then, once its refined (or the a decision taken that it wont work) try to finesse the secondary pump control.  That of course is assuming the buffer isnt located in a unheated garage. 

Grrh - I hate buffers!

Working through your comments.  Picture attached.

IMG 9522

 


Hitachi Yutaki SCombi Heat Pump
(Indoor Unit ) RWD-3.0RW1E-220S-K
(Outdoor Unit) RAS-3WHVRP1

2024 build bungalow
Southern england
179 m2
High level of insulation
Underfloor heating
All 12 circuits are fully open all the time
1 thermostat in family room
7KW heat pump
50 litre buffer tank (4 port)
3.6KW solar panels
Energy used by heating 2527 KWh - 7527 KWh (SCOP 3.5 approx)


   
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trebor12345
(@trebor12345)
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Joined: 2 years ago
Posts: 112
Topic starter  

JamesPa

Could I ask for your interpretation of the defrost algorithm for the heat pump?  I am seeing a defrost at around an outside starting temperature of 5C.  The evaporator gets to -18/20C prior to starting the defrost cycle, at that time the HP is well iced up and rattling. It’s about 40 minutes between cycles. I have also included an audio file of the HP making its noise ( I may not be able to post the a mp4 file).

Attached is the  display showing de ice icon and evaporator temperature.

I have attached the manufactures document on the defrost algorithm which I do not fully understand.  I have been previously informed that my setting is JO-2.

Does -18C evaporator sound to cold to you? How about the rattle?

display
defrost

Hitachi Yutaki SCombi Heat Pump
(Indoor Unit ) RWD-3.0RW1E-220S-K
(Outdoor Unit) RAS-3WHVRP1

2024 build bungalow
Southern england
179 m2
High level of insulation
Underfloor heating
All 12 circuits are fully open all the time
1 thermostat in family room
7KW heat pump
50 litre buffer tank (4 port)
3.6KW solar panels
Energy used by heating 2527 KWh - 7527 KWh (SCOP 3.5 approx)


   
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(@jamespa)
Illustrious Member Moderator
Joined: 3 years ago
Posts: 3712
 

Posted by: @trebor12345

I am seeing a defrost at around an outside starting temperature of 5C

Thats expected

Posted by: @trebor12345

The evaporator gets to -18/20C prior to starting the defrost cycle, at that time the HP is well iced up and rattling

I wouldn't expect it to rattle. can you tell what is rattling?.  I would expect it to be iced up

Posted by: @trebor12345

Does -18C evaporator sound to cold to you? ?

Honestly no idea what cycle they run but the refrigerant has to be colder than the outside air otherwise it cant possibly extract heat from it!  The bigger the temp difference the faster heat is extracted so I could imagine that this is the temperature. 

Posted by: @trebor12345

I have been previously informed that my setting is JO-2.

This seems to be related to the (low) temp at which the defrost operation stops.  I didn't know there was such a temp, I assumed it just measured (somehow) how frosty it is.  The description 'cold and high humidity' certainly fits the UK quite well though.

 

Sorry I cant be more specific.  Have you got any reason to suspect a fault?  So far I haven't seen one.

 

 


4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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bontwoody
(@bontwoody)
Noble Member Contributor
Joined: 4 years ago
Posts: 957
 

@trebor12345 I had a horrendous rattle/ banging from my heat pump the other day. What had happened was that some ice had formed and what hitting the fan!

Never seen that before but it did sound scary. I had the hair dryer outside melting it. Any chance it could be that?


House-2 bed partial stone bungalow, 5kW Samsung Gen 6 ASHP (Self install)
6.9 kWp of PV
5kWh DC coupled battery
Blog: https://thegreeningofrosecottage.weebly.com/
Heatpump Stats: http://heatpumpmonitor.org/system/view?id=60


   
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trebor12345
(@trebor12345)
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Joined: 2 years ago
Posts: 112
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Posted by: @bontwoody

@trebor12345 I had a horrendous rattle/ banging from my heat pump the other day. What had happened was that some ice had formed and what hitting the fan!

Never seen that before but it did sound scary. I had the hair dryer outside melting it. Any chance it could be that?

I suspect it's ice build up.  Just does not sound right.

 


Hitachi Yutaki SCombi Heat Pump
(Indoor Unit ) RWD-3.0RW1E-220S-K
(Outdoor Unit) RAS-3WHVRP1

2024 build bungalow
Southern england
179 m2
High level of insulation
Underfloor heating
All 12 circuits are fully open all the time
1 thermostat in family room
7KW heat pump
50 litre buffer tank (4 port)
3.6KW solar panels
Energy used by heating 2527 KWh - 7527 KWh (SCOP 3.5 approx)


   
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trebor12345
(@trebor12345)
Reputable Member Member
Joined: 2 years ago
Posts: 112
Topic starter  

Posted by: @jamespa

Posted by: @trebor12345

I am seeing a defrost at around an outside starting temperature of 5C

Thats expected

Posted by: @trebor12345

The evaporator gets to -18/20C prior to starting the defrost cycle, at that time the HP is well iced up and rattling

I wouldn't expect it to rattle. can you tell what is rattling?.  I would expect it to be iced up

Posted by: @trebor12345

Does -18C evaporator sound to cold to you? ?

Honestly no idea what cycle they run but the refrigerant has to be colder than the outside air otherwise it cant possibly extract heat from it!  The bigger the temp difference the faster heat is extracted so I could imagine that this is the temperature. 

Posted by: @trebor12345

I have been previously informed that my setting is JO-2.

This seems to be related to the (low) temp at which the defrost operation stops.  I didn't know there was such a temp, I assumed it just measured (somehow) how frosty it is.  The description 'cold and high humidity' certainly fits the UK quite well though.

 

Sorry I cant be more specific.  Have you got any reason to suspect a fault?  So far I haven't seen one.

 

 

It sounds like its ice build up and does not sound good.  Looking at the algorithm it looks like I am set to the Jo-0 setting, but I don't fully understand charts!  No specific problem just the noise it makes prior to defrost.

 


Hitachi Yutaki SCombi Heat Pump
(Indoor Unit ) RWD-3.0RW1E-220S-K
(Outdoor Unit) RAS-3WHVRP1

2024 build bungalow
Southern england
179 m2
High level of insulation
Underfloor heating
All 12 circuits are fully open all the time
1 thermostat in family room
7KW heat pump
50 litre buffer tank (4 port)
3.6KW solar panels
Energy used by heating 2527 KWh - 7527 KWh (SCOP 3.5 approx)


   
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(@jamespa)
Illustrious Member Moderator
Joined: 3 years ago
Posts: 3712
 

Posted by: @trebor12345

It sounds like its ice build up and does not sound good.  Looking at the algorithm it looks like I am set to the Jo-0 setting, but I don't fully understand charts!  No specific problem just the noise it makes prior to defrost.

Mine does make some strange noises during defrost but nothing I would describe as a rattle.

I have no idea if Hitachi tech support are helpful or not.  I suspect its mainly aimed at the aircon industry which is where they make most of their sales, but the outdoor units for splits are likely the same!  You could try and see if they respond.  Otherwise if you know a friendly hitachi aircon installer they may be able to help, trouble is a lot of aircon isn't used for heating (bizarrely) and defrost doesnt happen in summer!

PS thats a nice neat plant room.  Shame about the buffer but otherwise its a neat job.  However there should be insulation on any pipework that gets warm particularly dhw pipework.


This post was modified 3 weeks ago 2 times by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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trebor12345
(@trebor12345)
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Joined: 2 years ago
Posts: 112
Topic starter  

Posted by: @jamespa

Posted by: @trebor12345

It sounds like its ice build up and does not sound good.  Looking at the algorithm it looks like I am set to the Jo-0 setting, but I don't fully understand charts!  No specific problem just the noise it makes prior to defrost.

Mine does make some strange noises during defrost but nothing I would describe as a rattle.

I have no idea if Hitachi tech support are helpful or not.  I suspect its mainly aimed at the aircon industry which is where they make most of their sales, but the outdoor units for splits are likely the same!  You could try and see if they respond.  Otherwise if you know a friendly hitachi aircon installer they may be able to help, trouble is a lot of aircon isn't used for heating (bizarrely) and defrost doesnt happen in summer!

PS thats a nice neat plant room.  Shame about the buffer but otherwise its a neat job.  However there should be insulation on any pipework that gets warm particularly dhw pipework.

Thank you.

The pipe work is now insulated.

Finding a heating eng that knows Hitachi units in this area is difficult.  However, as you said a qualified air-con installer might be an option.

Any way I can send an audio file on this forum?

 


This post was modified 3 weeks ago by trebor12345

Hitachi Yutaki SCombi Heat Pump
(Indoor Unit ) RWD-3.0RW1E-220S-K
(Outdoor Unit) RAS-3WHVRP1

2024 build bungalow
Southern england
179 m2
High level of insulation
Underfloor heating
All 12 circuits are fully open all the time
1 thermostat in family room
7KW heat pump
50 litre buffer tank (4 port)
3.6KW solar panels
Energy used by heating 2527 KWh - 7527 KWh (SCOP 3.5 approx)


   
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Mars
 Mars
(@editor)
Illustrious Member Admin
Joined: 5 years ago
Posts: 3826
 

@trebor12345, asked me to post this video for him which clearly illustrates the noise his unit is making.

I will reach out to some installers to see if they can help.

https://youtube.com/shorts/o862_D3xoB0


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Subscribe and follow our YouTube channel!


   
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Mars
 Mars
(@editor)
Illustrious Member Admin
Joined: 5 years ago
Posts: 3826
 

@trebor12345, did the ice on your unit (based on the video) ever melt away? Interesting observation and thought from an installer: “It appears that the unit has failed to complete a defrost, the ice is now forming into the blades of the fan.”


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Subscribe and follow our YouTube channel!


   
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trebor12345
(@trebor12345)
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Joined: 2 years ago
Posts: 112
Topic starter  

Posted by: @editor

@trebor12345, did the ice on your unit (based on the video) ever melt away? Interesting observation and thought from an installer: “It appears that the unit has failed to complete a defrost, the ice is now forming into the blades of the fan.”

Yes the unit always performs its defrost cycle, every 40 minutes, and the ice always clears.  With the evaporator at -23C when it starts its defrost cycle, which I saw last night, this is the noise it always makes.

 


Hitachi Yutaki SCombi Heat Pump
(Indoor Unit ) RWD-3.0RW1E-220S-K
(Outdoor Unit) RAS-3WHVRP1

2024 build bungalow
Southern england
179 m2
High level of insulation
Underfloor heating
All 12 circuits are fully open all the time
1 thermostat in family room
7KW heat pump
50 litre buffer tank (4 port)
3.6KW solar panels
Energy used by heating 2527 KWh - 7527 KWh (SCOP 3.5 approx)


   
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