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Avoid the Heat Pump Villain: Why Low-Loss Headers and Buffers Can Sabotage Your Heat Pump's Efficiency

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(@heatgeek)
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Posted by: @jamespa

Presumably mixing of return water with flow water to the emitters (and thus a reduction of ft to emitters) will however still occur if the primary pump throughput is less than the secondary,

This could be mitigated by putting a one way check valve on the top input so that flow is only downwards. Can't think of any detrimental effects.


Private individual. No affiliation with commercial "Heat Geeks" of same coincidental name.


   
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(@jamespa)
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Posted by: @heatgeek

This could be mitigated by putting a one way check valve on the top input so that flow is only downwards. Can't think of any detrimental effects 

Or of course not having a buffer at all! 

Would an installer that wants to fit a buffer unnecessarily because 'thats what we do' or because of warranty reasons be prepared to fit a three way buffer with a one way check valve.  I suspect this would be a tiny minority!

It's ab interesting thought experiment though.


This post was modified 9 months ago by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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SUNandAIR
(@sunandair)
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Posted by: @heatgeek

 

 

3 Port Buffer Tank

@heatgeek I kind of get it… but aren’t you still in the same situation of having excess flow temp water at the bypass entering the buffer at circa 23 LPM.

In so doing, raising the return temp and narrowing the DT… ergo prompting a raising of the flow temp and inducing the cycling.?

Only now there are 2 pumps?

(It isn’t like it’s just trickling into the buffer, is it? And the return pump will want to maintain the flow rate, for sure!)

Also on 4 port systems I’m not convinced that PWM pumps can cope with matching actual water flow rates, at variable speeds on either side of the hydronic circuits - since there is already believed to be a compromise or resistance to flow on the emitter side. Yet that’s possibly the very reason why buffers are being proposed. 

Is there a proper definition as to why buffer tanks are being specified and what exact problem is expected to be overcome?

 

 

 


This post was modified 9 months ago 2 times by SUNandAIR

   
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(@Anonymous 5011)
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Posted by: @sunandair

buffer tanks are being specified

A buffer is a legacy issue, they were never used on gas boiler systems, but generally specified when fixed output heat pump came along. So unlike today's heat pump which modulates they had a fixed kW output and generally a fixed flow temp. Add to this a UK liking for zones, the heat pump didn't stand a chance of running well without one.

Today people are still obsessed with zones - so it's the easy choice for manufacturers and installers to add one. Plus more product to install and sell, more profit.



   
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SUNandAIR
(@sunandair)
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@johnmo yes I can believe that. It seems to be human nature to keep dong what we did before.



   
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Mars
 Mars
(@editor)
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Topic starter  

I’m really pleased to see that we’re starting to have a positive impact on homeowners who are getting smart about their systems. I received this email today from a homeowner, and based on our content they’ve declined an installer who was hell bent on fitting a buffer tank.

Here’s what they wrote:

“I’ve been watching your videos on YouTube, I have learnt so much!

We are moving house in the next couple of months and have an ideal opportunity to install a new heating system from scratch.

I have had a site visit and quote from an installer but they are telling me I will need a buffer in the system. When questioned why they replied:

'Your research seems very very high! We fit systems with buffers or a low loss header, never without either. The reason is because to keep a heat pump running efficiently, we need a higher flow rate than most heating systems require, so the heat pump satisfies the buffer and the buffer satisfies the space heating system. This stops the heat pump short cycling, short cycling is bad for efficiency and the life expectancy of the heat pump compressor will be compromised.'"

This kind of explanation should set off alarm bells for consumers everywhere. If the default answer from an installer is “we never fit a system without a buffer or LLH,” it usually means they’re designing to their own convenience (or they're just incompetent) rather than what’s best for the homeowner.

It’s fantastic to see homeowners pushing back and questioning these decisions!


This post was modified 5 months ago by Mars

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(@jamespa)
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Posted by: @editor

'We fit systems with buffers or a low loss header, never without either.

@mars That response surely deserves a nomination for Turkey of The Year, for the company itself not for the specific installation.  It shows a company which either consistently does the wrong thing, or lies to its customers.  Either way it doesn't deserve to be in business unless it changes radically.


This post was modified 5 months ago 2 times by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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Toodles
(@toodles)
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With all the talk in the past about reducing ‘distortion’ that affects efficiency when the energy has to pass through a Low Loss Header, I have endeavoured to reduce these losses as much as possible by careful tweaking of the secondary pump speed.

Now, I think I have been moderately successful in achieving temperature differences between flow into and then out of the LLH to the secondary pump and then between the return flow from the emitters to the LLH and hence on to the return to the primary pipe return. Most of the time, the differential is within ~0.2 degrees either side of the LLH - so the losses are fairly low.

Come mid October, I noticed that the flow rate (dictated by the Daikin unit itself) had taken on a third level; usually the flow would step between ~28 lpm and then reduce to ~ 14 lpm. As the lower rate was the dominant, I had set the secondary pump (Wilo Pico) to match with the ~0.2 degrees difference across the LLH. From this time, the flow rate took on a dominant rate of ~7 lpm and I tweaked the secondary pump to match.

I still see the flow rate start a cycle at ~28 lpm then drop and then drop again. I am curious to know if any reader has seen similar activity and if so why this might be please? I also wonder about the efficiency at the higher flow rates as presumably LLH distortion may increase? I think the lowest flow rate still has the longest running time so suspect I should be satisfied with my present setting - but I would be grateful for any observations please. I have attached a plot of the flow and temperatures seen in the last few days.

IMG 1470

Regards, Toodles.


Toodles, heats his home with cold draughts and cooks food with magnets.


   
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Mars
 Mars
(@editor)
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Joined: 5 years ago
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Topic starter  

I continue to receive emails from homeowners sharing heat pump quotes, and I’m still genuinely surprised by how many of them include a buffer tank. From what I’m seeing, it’s easily 60–70% of quotes at the moment.

What’s particularly telling is that these quotes are usually from installers I’ve never come across before, and they all follow the same pattern. Very stock, boilerplate proposals that suggest little real thought has gone into the actual design of the system. A buffer tank by default, multiple circulation pumps, zoning, on/off stats and often a fixed flow temperature thrown in for good measure.

Because of that, I’ve put together a video that goes into why buffer tanks can introduce efficiency losses, how mixing (distortion) and separation can affect radiator performance and why homeowners often end up paying for design shortcuts every time the system runs.

This isn’t about saying buffer tanks are always wrong (they absolutely have valid use cases) but in typical UK homes they’re still being used far more often than they should be and almost always for the wrong reasons.

If you’re currently looking at quotes, or you’ve already got a system with a buffer and are wondering whether it’s helping or hindering performance, this should give you some useful context.

Here’s the video:

As always, interested to hear others’ experiences, especially from homeowners who’ve removed or repurposed a buffer and seen what difference it made.


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