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Installer Fitted 9kW Instead of 11kW Heat Pump and Changed MCS Paperwork - What do I do?

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(@mairia)
Trusted Member Member
Joined: 5 months ago
Posts: 46
Topic starter  

@editor I have now been allocated a complaint handler by NAPIT. The email advising me of this states 'In accordance with our formal complaint's procedure, we have now referred this matter to our technical team for an initial review. This is to determine whether any technical issues are present that may have contributed to the concerns raised.

Should the review identify any such issues and further action be deemed necessary, we will contact you to advise on the next steps.'
I'll keep you posted!


   
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(@mairia)
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Joined: 5 months ago
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Topic starter  

@jamespa thank you again. I know using the offset to try to raise the room temperature isn't ideal, but I was desperate! It was one of those times when the LWT wasn't reaching near what it should according to the WD curve. However I have adjusted the curve very slightly to 50 at -2 instead of -3. I've had a look at the installer's manual which I was given a copy of. It's as badly written as the user's manual. But interestingly there is a table showing 'space heating setpoint range' which is maximum 55 for underfloor heating and maximum 60 for radiators - which I have. My system is set to 50 maximum but I've had a look at the installer settings and can see how to increase that to a maximum of 60. Is that worth trying? I have always been puzzled as to what happens when as you mention it reaches the low temperature at which the curve flatlines and can't respond any further to falling temperatures. I'm thinking on the very cold days it may well have been -5/-6 or lower overnight and the house has dropped in temperature and the ASHP is just scrabbling all day trying to reverse that? No doubt it won't be good for my SCOP but my priority is being comfortable over cost.

As far as I can see there is no way to push the system to use purely the immersion heater for DHW, and I'm afraid my skills wouldn't stretch to the kind of modification that you have made. I would likely have to speak to the service company about that.

I wonder about initially changing the setpoint to 55 or 60 and seeing how I get on in the next cold snap. I would greatly appreciate your thoughts on that. Many thanks.



   
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JamesPa
(@jamespa)
Illustrious Member Moderator
Joined: 3 years ago
Posts: 4634
 

 

Posted by: @mairia

My system is set to 50 maximum but I've had a look at the installer settings and can see how to increase that to a maximum of 60. Is that worth trying? I have always been puzzled as to what happens when as you mention it reaches the low temperature at which the curve flatlines and can't respond any further to falling temperatures. I'm thinking on the very cold days it may well have been -5/-6 or lower overnight and the house has dropped in temperature and the ASHP is just scrabbling all day trying to reverse that? No doubt it won't be good for my SCOP but my priority is being comfortable over cost.

 

 

In recent cold weather the curve might be your problem.  If its 50 at -2 then below -2 the flow temp will flatline when you need it to continue increasing to deliver enough energy from your emitters.  Most of the time that doesnt matter because its unlikely to be lower than -2 for more than a couple of hours a day, but in the past weeks thats not been the case.

The thing to do to deal with this is NOT to increase the target temp at -2, its to change -2 to (say) -5 or even -10 and set a higher target temperature for that OAT.  The the target FT should keep rising even when it very cold outside.  If the heat pump doesn't keep up with the target for some reason thats a separate problem, but if the target isn't high enough then you have no hope.

I did say this earlier but perhaps you didnt pick up on it or I didnt make it clear.

If you tell me the flow temperatures you are in practice operating at and at what OATs to keep warm or your current WC settings I can do a quick calculation on what you should set it to at -5 or -10. 

 

 


This post was modified 3 months ago 2 times by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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(@mairia)
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Joined: 5 months ago
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Topic starter  

@jamespa thank you again. Apologies I missed you pointing this out earlier, but it certainly makes sense. My curve is currently set to LWT 25 at OAT 14 and LWT 50 at OAT -2. It will be great if that resolves the issue of heating in very cold weather, if not then will give me more information at least. I do wonder why the system was set up like this, temperatures in Glasgow do fall below -3 most winters for brief periods.



   
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JamesPa
(@jamespa)
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Joined: 3 years ago
Posts: 4634
 

Posted by: @mairia

@jamespa thank you again. Apologies I missed you pointing this out earlier, but it certainly makes sense. My curve is currently set to LWT 25 at OAT 14 and LWT 50 at OAT -2. It will be great if that resolves the issue of heating in very cold weather, if not then will give me more information at least. I do wonder why the system was set up like this, temperatures in Glasgow do fall below -3 most winters for brief periods.

 

Thats great thanks.  TBH setting the low end of WC curve according to the design temperature has been very common (possibly even universal) practice so far as I can tell.  I confess that, until the recent cold spell, thats the advice I have been giving (I have now changed).

So what you want is a linear projection of the curve to a lower OAT.  This will keep the curve the same at OAT-2 or above, but extend it to lesser OATs.  A linear projection to -10 takes us beyond 60C so that wont do if its the limit on your machine.  59@-8 is pretty close, so I would go for that.  Alternatively 55@ -5.

 

 

 


4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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(@mairia)
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Joined: 5 months ago
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Topic starter  

@jamespa thank you. I think I'll go for 59 at -8, we can get temperatures below -5 on occasion but I would say below -8 is incredibly rare. I'll report back once we have some colder weather - nothing forecast in the next couple of weeks.



   
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JamesPa
(@jamespa)
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Joined: 3 years ago
Posts: 4634
 

Posted by: @mairia

I'll report back once we have some colder weather - nothing forecast in the next couple of weeks.

Another good bout of cold weather should test whether the heat pump has sufficient capacity or not.  That said, if the 'design temperature' was -3, then you would, in ordinary circumstances, have no contractual right to expect it to cope below that figure!  Your specific circumstances are different though so you would have an argument. 

Mine was designed for -2 and pretty keenly sized (I knew and wanted that).  It did cope in past days, but was clearly getting something of a work out, so I suspect that any less and it would have been inadequate.  Foir the very rare occasions that happens some supplementary heating is the way to go.  In our case thats to heat DHW on the immersion instead of the heat pump and fire up a 3kW log burner, but an electric heater is the obvious alternative.

 


This post was modified 3 months ago by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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(@mairia)
Trusted Member Member
Joined: 5 months ago
Posts: 46
Topic starter  

I've now had an interesting email from a Complaints Resolution Specialist at MCS. She is part of a newly formed complaints team, and advises that ''your case has been picked up for further review under our new scheme framework, which sees MCS taking a more active role in complaints handling and accreditation oversight.'' She seems to be taking the situation much more seriously than the original response and has given details of the 3 MCS certificates issued, the recommended design room temperatures in place at the time my system was designed which are not the same as those used by the installer (21 degrees for lounge vs 20 degrees stated by the installer), how any changes to the design should be handled. She will be contacting HIES and NAPIT to check on progress. It all sounds quite positive, fingers crossed.



   
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(@mairia)
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Joined: 5 months ago
Posts: 46
Topic starter  

@jamespa thank you again for your help with this. Just to update, since I changed the maximum LWT to 60, and reset the curve as you suggested I've only had a couple of days of below zero temperatures, in mid February. The room temperatures were much more satisfactory. That seemed to be the case even when I wasn't recording daytime temps below zero, and I wonder if the house is maybe now staying warm enough with below zero overnight temps and the heat pump isn't then struggling during the day to recover from that. I think I'll probably have to wait now until next winter to get a full picture, but it seems hopeful 🙂



   
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(@mairia)
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Joined: 5 months ago
Posts: 46
Topic starter  

@editor thought I should give you an update, although there's no resolution as yet. MCS and NAPIT have kept me updated at intervals. Progress is obviously slow - the installer's communication with me was slow so I'm not really surprised. Hopefully it also means they are taking the issue seriously and I'm happy to wait if it means a comprehensive investigation and eventual clear assessment of the issue.

Most recent update from NAPIT earlier this month was ''I wanted to provide you with an update. I am currently awaiting additional documents from the installer, which our technical assessor has requested as part of the investigation. Once these documents have been reviewed, I will be able to advise you on the next steps and will keep you fully updated.''

And from MCS ''Just wanted to touch base, since I had spoke with the Certification Body today. The complaint is currently awaiting evidence to be provided by the installer; it has been technically reviewed and has raised further concerns which have been requested to the installer to provide.''

I offered to give both a copy of the spreadsheet I keep with energy input and output data, weekly COP and SCOP calculations and intermittent indoor and outdoor temps/LWT from the Madoka showing some of the issues with heating the house, and have now sent this to both.

Thanks again to the forum for being so supportive, it's made me much more confident in pursuing the issue.


This post was modified 3 weeks ago by Mars

   
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JamesPa
(@jamespa)
Illustrious Member Moderator
Joined: 3 years ago
Posts: 4634
 

Posted by: @mairia

@jamespa thank you again for your help with this. Just to update, since I changed the maximum LWT to 60, and reset the curve as you suggested I've only had a couple of days of below zero temperatures, in mid February. The room temperatures were much more satisfactory. That seemed to be the case even when I wasn't recording daytime temps below zero, and I wonder if the house is maybe now staying warm enough with below zero overnight temps and the heat pump isn't then struggling during the day to recover from that. I think I'll probably have to wait now until next winter to get a full picture, but it seems hopeful 🙂

Thats great news and indicates that (subject to any discoveries during the next season) the capacity of the heat pump itself is not under specified.  Of course operating at an LWT of 60 (if that is happening at any OAT which is actually likely to occur) is rather higher than is desirable but this is determined by the radiators not the heat pump.  Put simply the experiment suggests very strongly that you dont need to change the heat pump, which is a relatively onerous task, but it may be to your advantage to change some radiators, which is a rather simple tank (I'm not a plumber and can easily do 2 in a day, and rads are dirt cheap if you are in the trade).

Its also good to hear that the complaint is progressing and hopefully you will have a satisfactory heating experience next season!  Please keep us posted and if you need any help say so.  Some further tweaking of the LWT curve may be advisable once a full picture has emerged either following the complaint or next season.  We can help with that.


This post was modified 3 weeks ago 2 times by JamesPa
This post was modified 3 weeks ago by Mars

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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(@lejamaiscontent)
Active Member Member
Joined: 2 weeks ago
Posts: 12
 

I read this thread from the beginning to its end.

And then I read it again, thinking 'Did anybody mention return temperature RT? No, 'twas missed out.'

I regard this as important -- 55°C LWT at a lukewarm (35°C) RT supply 30% less heat compared with 55°C and brisk 50°C, so to say 5K dT.
Or vice versa, bringing a tepid RT to a snappy level adds 40% heat to the house!
Or, when overall temperatur can be lowered, better COPs.
Since the (technical) problem was little heat on the one hand and a small SCOP on the other:

MairiA, before you start taking serious measures, please verify that I'm barking up the wrong tree.



   
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