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Surge Protection Devices

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Transparent
(@transparent)
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@jancold and @ga3_usr - have checked the Lewden manufacturer's leaflet for their Anti-surge devices, and they do indeed state a 40A MCB in series 'for protection'

I have two observations:

1. What does Lewden think needs protecting?
If the SPD were to blow itself to pieces in a desperate attempt to absorb a massive surge-spike, would I consider that a waste of a good SPD?

Contrarywise, if checked my CU after a lightning strike, and found a nice intact SPD, but all the appliances on my other circuits damaged because the MCB contacts had opened, would I give a sigh of relief that at least I had an anti-surge device which could be moved into a new distribution board? I think not!

The whole point of an anti-surge device is that 'it goes down fighting'!

 

2: 30 years ago I supplied a pair of Phoenix Contact rapid anti-surge protection units and plug-in bases to a regional electricity board who had won the tender to install wiring in a new secondary school.

They were to be placed in the consumer unit supply to a computer-lab with 32 new PCs.

Halfway through the first term, the school received a lightning strike on the building which housed their local substation transformer.
As you'd expect, any trip which could do so immediately opened its contacts, plunging the entire school into blackout.

On resetting trips, everything powered up OK, except for the new computer suite.

Since the anti-surge devices were pluggable and cost nearly £200 each, the electricity board hadn't installed them inside the distribution board as instructed.

Instead they'd run a 5m long 2.5mm² cable to the adjacent store-room, and placed them high up in a steel box to prevent them being nicked.
That length of cable was carefully protected by a 20A MCB, as per the prevailing regulations.

Every PC in the suite had been 'fried' because the MCB contacts had opened at the first lightning strike.

Consequently the Surge Protectors hadn't been in circuit during the rest of the storm.  🤦

 

Moral of the story... use common sense when fitting SPDs.


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Jancold
(@jancold)
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@transparent I did not understand why an MCB would be needed so I got down my BS 7671 2018 (now superseded) so With regard to Lewden I imagine the reason for a overcurrent protective device could be to comply with BS7671 534.4.6, for TN systems. It said this is needed in the event of a fault in the SPD 

But as I say my copy has been superseded and that may be wrong. Also, If I remember correctly, departures from BS 7671 are allowed in certain circumstances 

As you say if the MCB is activated you lose lightening protection and you may not be aware. 

I would be most grateful if the latest Bs7671 (why are they so expensive!) could be checked and if I have got it wrong please delete this post I don't want to muddy the waters.


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 robl
(@robl)
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Like any electrical component, an SPD may fail.  They're generally Metal Oxide Varisters (MOV), and over repeated high voltage spikes tend to slowly drift downwards in activation voltage - so that they will eventually pass current when they should not, heat up and fail short circuit.  They need some sort of overcurrent protection: 

This could be an MCB in series

It may be an internal one way thermal fuse

It may be an integral resettable MCB

I assume the suggestion is an MCB prior to an SPD, with all loads in parallel to this SPD.  I expect it can be arranged that the SPD will fail short, within the rating of the upstream MCB.  Then if there is a surge that tripped out the MCB, it would trip out the entire CU?  It does sound sensible, why isn't this done - it must have been considered.

 



   
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Transparent
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I'd agree that Lewden are attempting to comply with BS7671 534.4.6.

There's a discussion about this very point here on the IET's own Forum.

Although one respondent points out that the BS88 Service Fuse is also in line, he's forgotten (or possibly unaware) that lightning-induced surges are 'common mode'. They are being passed along the conductors equally by both Phase and Neutral. If the Service Fuse blows, then it only 'opens' the phase connection.

Yes, there's a level of risk associated with an SPD, in that it might itself exhibit a fault. But that's not going to be diminished by wiring it in series with an MCB which itself usually has a 6kA breakage capacity. In contrast, the majority of SPDs are designed to provide a short-circuit to earth of at least 20kA, and often 40kA.

Which device does the IET think will fail the worst?
Have they and the SPD manufacturers realised that an MCB is also single-pole?

If we're dealing with a lightning strike, then something is likely to get 'fried'.

The whole point is that it should be the SPD!

 

I buy and fit top-of-the-range Phoenix Contact anti-surge devices on both mains and my renewable generation incomers (solar and wind-turbine tower). I've supplied dozens of these to others. I've only ever known of one unit which blew sacrificially. It went open-circuit.

StringCombiner

 

If anyone thinks their SPD might blow short-circuit, and that this will somehow not 'take out' the Service Fuse, then you're probably buying the wrong SPD.

It's an insurance device, and you should feel confident to trust it.


This post was modified 5 days ago by Transparent

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Batpred
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@transparent 

Your argument makes absolute sense to me. As the latest edition of cu made SPDs mandatory for more sites, it is odd that it did not clarify the way SPD needs to be deployed 🤔


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Jancold
(@jancold)
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I know this is off topic but I did take the cover off my CU to look at the spd.  BUT found the  Electrician had not fitted a bi-directional RCBO to the inverter. I have asked for an explanation. note the surge MCB is off, I may have touched it off with the cover, It's on now.

My consumer unit

!


This post was modified 4 days ago by Jancold

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Transparent
(@transparent)
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Well spotted @jancold - It depends when that RCBO was installed of course.

The Amendment to the 18th Edition of the IET Wiring Regulations isn't retrospective, but I would hope that news spreads to other homeowners, allowing them to voluntarily get their RCBOs changed to bi-directional devices.

 


This post was modified 3 days ago by Transparent

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Batpred
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Posted by: @transparent

Well spotted @jancold - It depends when that RCBO was installed of course.

The Amendment to the 18th Edition of the IET Wiring Regulations isn't retrospective, but I would hope that news spreads to other homeowners, allowing them to voluntarily get their RCBOs changed to bi-directional devices.

From a compliance perspective, yes it would depend on the time amongst other things.

But if that circuit to the inverter needs to have differential protection, we know that it has been put at risk, @jancold so there is a potential shortcoming and safety issue.

RCBO are expected to be tested (monthly I believe) by pressing the test button. 

 


This post was modified 4 days ago by Batpred

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Jancold
(@jancold)
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@transparent It was fitted just before Christmas 25! So not good.


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MG4 EV, Solis 8KW inverter, 32KWh battery
1926 Semi with loft and wall cavity insulation, all radiator.


   
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Transparent
(@transparent)
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O-oh!

Let's take this as an opportunity to 'pass the word' about bi-directional RCBOs onward to the professional electrician community!


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