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Testing new controls/monitoring for Midea Clone ASHP

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(@old_scientist)
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Joined: 1 year ago
Posts: 249
 

Posted by: @cathoderay

Here's a four hour period from the same morning last November. Why does the set LWT change when it does? The OAT is lower when the heat pump is active (actual LWT is rising), is this simply the exhaust air cooling the local OAT a bit? What is the real OAT? That which appears when the heat pump is not active?

 

image

 

That does look like the OAT is dropping slightly due to the cooling effect from exhaust air. I see similar on my Samsung, who's OAT thermocouple is shielded in a black plastic sleeve and clipped in location on the rear of the heat pump in front of the fins, so measuring intake air temp passing over the fins. Mine samples regularly (every 30 secs), and I can observe a 1-2C drop when the heat pump starts up which I assume is the cooling effect of recirculating air.

The change in set LWT appears to correlate with OAT, decreasing as the OAT increases and increasing as the OAT decreases, between 10-13C, as you'd expect from a system running weather compensation. Again, this is most likely driven by changes in OAT caused by recirculating cold air than any changes in actual weather conditions. And the system appears to be cycling every ~30mins.

 


Samsung 12kW gen6 ASHP with 50L volumiser and all new large radiators. 7.2kWp solar (south facing), Tesla PW3 (13.5kW)
Solar generation completely offsets ASHP usage annually. We no longer burn ~1600L of kerosene annually.


   
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cathodeRay
(@cathoderay)
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Joined: 4 years ago
Posts: 2160
 

Posted by: @grahamf

Homely sounds like a good product

Homely has been discussed a fair amount on the forum, and it seems to a bit of a Marmite product. The developers also have some rather odd business practises, which are of course their choices to make, but at the same time they are not popular with some end users, eg making it difficult to get at the raw data, which after all does belong to the end user. For all the marketing hype, Homely is just a load adaption algorithm, with a bit of added look ahead at the weather forecast and time of use tariff tweaking, hooked up to the heat pump over modbus. I'm inclined to think their savings claims may be exaggerated. These things are extremely hard if not impossible to measure accurately in the real world, because conditions are constantly changing.

The 'can save £444/year' report is as you suggest, though don't quite go as far as to say, disingenuous, because the non-Homely setups used higher than normal set LWTs, either fixed at 55°C, or on a WCC with the left hand end (higher) LWT set to 55°C. This will, all other things being equal, increase running costs over a more normal setup using a lower max LWT. Furthermore, these is no data on the actual LWTs that Homely used (though there is an unexplained table that shows LWts ranging between 35.2 and 43.8°C, if these were the LWTs Homely used then of course it was cheaper to run), or the actual IAT (room temperatures) achieved with and without Homely (if one was on average cooler than the other then of course it would be cheaper to run). Homely say the tests 'ran for over 3 months testing different heating scenarios in both UK winter and shoulder season conditions' but there is no information on the conditions during the various tests eg if Homely was on average used in warmer weather then of course there will be savings. Nor is there anything on the Energy House Labs website about this study. Given the paucity of background and detailed information, I have to conclude that in my opinion that this is a marketing exercise based on Homely marking its own homework.       


Midea 14kW (for now...) ASHP heating both building and DHW


   
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(@jamespa)
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Joined: 2 years ago
Posts: 2881
 

@cathoderay, @old_scientist I think @old_scientist is onto the right idea in terms of explanation.  Can you remind us where the sensor is on the Midea.  

As you say in your earlier post OAT is fundamental because it drives everything else so at least we need something consistent.  I doubt it materially prejudices the day to day operation putting the sensor inside the unit, so I can understand why some manufacturers do albeit that it makes understanding whats going on a right pain.

Have you got a plot similar to the one above when its a lot colder outside?


4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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cathodeRay
(@cathoderay)
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Joined: 4 years ago
Posts: 2160
 

Posted by: @old_scientist

That does look like the OAT is dropping slightly due to the cooling effect from exhaust air.

That has always been my most likely explanation, in which case the Midea recorded OAT when the heat pump is running is a bit lower than the actual OAT the building sits in.

Posted by: @old_scientist

The change in set LWT appears to correlate with OAT

I'm not so sure about this. The drop in set LWT 0440 does happen after a rise in OAT, but a similar rise happened ~30 mins earlier, and didn't trigger a change in set LWT. Likewise, the fall at 0740 happens after a rise in OAT, but that rise had been preceded by two earlier almost identical rises that didn't trigger a fall in set LWT. And what triggered the rise in set LWT at 0510? It happens on the second or even third of three very similar OAT variations.

The WCC settings at the time were 55 @ -4 /  30 @ 15 which is roughly 1.3 degree change in set LWT for every degree change in OAT, but the changes in OAT are not followed as one might expect by corresponding changes in the set LWT, which leads me to wonder what the control logic is. That said, a set LWT or around 35° is about right given the OAT and WCC settings.

Posted by: @old_scientist

And the system appears to be cycling every ~30mins.

Indeed it is, Midea's do this, they only run steady at around 7-8° OAT. But it is slow cycling, and I guess Midea and Midea clone owners just have to accept that's the way these heat pumps work.

 


Midea 14kW (for now...) ASHP heating both building and DHW


   
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cathodeRay
(@cathoderay)
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Posted by: @jamespa

Can you remind us where the sensor is on the Midea.  

I've never physically seen it, but I seem to recall something somewhere that suggests it is, as in Samsung units, somewhere near the fan intake.

Posted by: @jamespa

Have you got a plot similar to the one above when its a lot colder outside?

Yes, here is a zoomed in plot for a cold night in January this year:

 

image

 

Note that the cycles in this plot are defrost cycles, when the heat pump exhaust air is presumably warmer, and so we may be seeing two things: exhaust air cooling the local OAT when it is running normally, but warming it when the heat pump is defrosting. Another thing I have noticed is that in milder weather, the actual LWT varies above and below the set LWT, with the average being close to the set LWT, whereas in colder weather, the actual LWT is at or below the set LWT, giving an average that is below the set LWT. 


Midea 14kW (for now...) ASHP heating both building and DHW


   
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