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Should Our Water Circulation Pump Be Configured to Run All The Time?

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GrahamF
(@grahamf)
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Joined: 6 months ago
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Our system is open loop with just one zone and FRVs on most radiators.  The TRVs in the bedrooms and one sunny lounge are all wide open. We are running weather compensation, which seems to be tuned well.

The water circulation pump in our Grant Aerona 290 15.5kW heat pump is configured to run all the time, regardless of whether the compressor is running.  At this moment, the compressor is off and the water is pumping at 1.2m3/hr (20l/min).  When the compressor is on, the water flow rate increases.

The Grant support engineer explained that the heat pump has to keep the water flowing around the system, even when the compressor is turned off, so that it knows if the water is at the correct flow temperature.  When the water temperature drops too low, it will restart the compressor.  I can configure the water pump to turn off when the room temperature reaches the target set on the room thermostat, but then I won't be getting the full benefits of weather compensation and the compressor will cycle more.

My concerns are that this is wasting a bit of electricity and it is imposing unnecessary wear and tear on the water pump.  On a hot day, the compressor might need to run only 2 hours per day to heat the hot water, but the water circulation pump will still run 24 hours per day.

I would be interested to know how other people's systems handle this and what you would do if you had our system.

Technical Details

The Pump Blockade parameter is set to No, which makes the pump run all the time.  When the room reaches the temperature target set on the room thermostat, the pump is supposed to reduce the flow temperature to maintain that room temperature.   

We could change Pump Blockade to Yes.  In that case, the water pump and therefore the compressor would turn off when the room reaches the emperature target set on the room thermostat.

Here is the relevant section from Grant Aerona Smart Heat Pump System Controller Installation & Operating Instructions

 

7.8.1 THERMOSTATIC PUMP BLOCKADE

Thermostatic pump blockade is a hydraulic control feature within the heating circuit setting that enables the Grant Aerona Smart controller to either switch a circuit pump/valve OFF (Thermostatic Pump blockade ON) or keep the circuit active (Thermostatic Pump blockade OFF) based on the status of an installed thermostat monitoring the circuit.

If a thermostat has been installed on any heating circuit, you have the following choices in how to control that circuit:

  1. With pump blockade 'ON' - Each heating circuit thermostat will control the circulating pump or motorised valve (whichever is installed) for that circuit based on the air temperature the sensor/thermostat is monitoring.
  2. With pump blockade 'OFF' - The heating circuit will continue to have circulating pump or motorised valve enabled (whichever is installed) but the smart controller will drive down the flow temperature to the minimum value to maintain the target air temperature within the circuit i.e the circuit remains active. This option would be best suited for open loop room optimisation.

Grant Aerona 290 15.5kW, Grant Smart Controller, 2 x 200l cylinders, hot water plate heat exchanger, Single zone open loop system with TRVs for bedrooms & one sunny living room, Weather compensation with set back by room thermostat based load compensation


   
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dgclimatecontrol
(@dgclimatecontrol)
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Joined: 3 months ago
Posts: 55
 

This is often a problem when units are installed under a grant scheme. Some have two or three pumps running all the time! They should always be controlled by the heat pump controller and never wired separately or controlled by a central heating stat.



   
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GrahamF
(@grahamf)
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Joined: 6 months ago
Posts: 86
Topic starter  

@dgclimatecontrol just to clarify, the water pump is inside the heat pump.  It is controlled by the Grant Smart Controller that also contains a thermostat.  There are no other room thermostats.


Grant Aerona 290 15.5kW, Grant Smart Controller, 2 x 200l cylinders, hot water plate heat exchanger, Single zone open loop system with TRVs for bedrooms & one sunny living room, Weather compensation with set back by room thermostat based load compensation


   
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(@iaack)
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Joined: 3 years ago
Posts: 51
 

@grahamf To save wear and tear on the pump why could you not run weather comparison during the winter months only, and fixed temp. for the other months?



   
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GrahamF
(@grahamf)
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Joined: 6 months ago
Posts: 86
Topic starter  

@iaack I could still use weather compensation to control the flow temperature, even with Pump Blockade = Yes, but the room thermostat in the Grant Aerona Smart Controller would turn off the heat pump compressor above 20C.  

In the summer, that is probably a good way to use the system.  Alternatively, I could just turn the space heating off completely.

However, I would like the system to be fully automatic.  I am also wondering whether heat Pump blockade = Yes might be good at other times of the year.  My inclination at the moment is to leave it set to No.


This post was modified 3 weeks ago by GrahamF

Grant Aerona 290 15.5kW, Grant Smart Controller, 2 x 200l cylinders, hot water plate heat exchanger, Single zone open loop system with TRVs for bedrooms & one sunny living room, Weather compensation with set back by room thermostat based load compensation


   
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(@jamespa)
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Joined: 3 years ago
Posts: 3311
 

Posted by: @grahamf

just to clarify, the water pump is inside the heat pump.  It is controlled by the Grant Smart Controller that also contains a thermostat.  There are no other room thermostats.

Im not 100% convinced that the pump blocade parameter controls the internal water pump.  It looks to me more like its intended to control an external water pump.  I could be wrong however.

Some heat pumps can operate their internal water pump in 3 modes

  • on constantly,
  • sniff  - on when compressor on, when compressor off on for eg 3 mins every 10,
  • on only when compressor on. 

Based on a quick skim I couldnt find a config variable for that in the manual you have linked to so Im unclear whether Grant has already decided for you. 

I will try to work out what my Vaillant does.  When its cycled off consumption is ~8W.  That suggests the water pump is off, but maybe it turns it down to really slow so it can still monitor the flow temp (or maybe the claimed power consumption doesnt include the water pump).  If I find out I will post here.  Whats the claimed power consumption on the grant when its cycled off?

 


This post was modified 3 weeks ago by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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dgclimatecontrol
(@dgclimatecontrol)
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Joined: 3 months ago
Posts: 55
 

@grahamf Okay, I assumed you'd had an answer from Grants, I've not come across a Grant HP with its own pump not stopping. Their tech support is good so best ask them and how to get it sorted. could be costing you 1.5kW a day



   
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GrahamF
(@grahamf)
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Joined: 6 months ago
Posts: 86
Topic starter  

@jamespa I tried both settings.  Pump blockade definitely controls the whether its internal water pump stops when the compressor stops.  

The energy reporting says zero, when the compressor is stopped, which obviously isn’t true.  I think Grant are working on various things in the data monitoring area.


Grant Aerona 290 15.5kW, Grant Smart Controller, 2 x 200l cylinders, hot water plate heat exchanger, Single zone open loop system with TRVs for bedrooms & one sunny living room, Weather compensation with set back by room thermostat based load compensation


   
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(@jamespa)
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Joined: 3 years ago
Posts: 3311
 

Posted by: @grahamf

@jamespa I tried both settings.  Pump blockade definitely controls the whether its internal water pump stops when the compressor stops

Interesting.  So if you set blocade it can't know the current water temperature in the system is, this must decide to switch back on on some other basis.  Reverse engineering control systems is fascinating, although I need to be careful not to spend too much time on it.

My Vaillant, which is currently cycling, has just cycled 'off' and the water pump has indeed switched off.  I have no way of knowing if it switches on from time to time, but I suspect not as it uses 'energy integral' (= integral (flow Temp-target flow temp) dt; where t = time) to decide when to switch on, so doesn't really need to know anything other than time and the current IAT, to which it can assume the FT is essentially equal.


This post was modified 3 weeks ago 2 times by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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Pirate Rich
(@pirate-rich)
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Joined: 1 month ago
Posts: 28
 

The Grant engineer has given you the correct information.

If you let the water stop completely each time the compressor stops, consider what happens to the water in the pipes outside versus the pipes internally.

Keep the pump running. 👍 

My Stiebel GSHP does this too, but has a clever feature where it samples the water during shoulder seasons instead of continuously running.


This post was modified 3 weeks ago by Pirate Rich

Richard, Rich, Dick, Captain or Pirate... I answer to them all in any sequence! 🏴‍☠️☠️👍
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(@grantmethestrength)
Reputable Member Member
Joined: 9 months ago
Posts: 130
 

My Grant Aerona3 circulation pump is set by default to run constantly this alone has cost £150 so far this year, if it is heating season I get the unit will be working but most of the summer I find it hard to understand why it needs to be pumping. (#Yorkshirenomics!!!)


Kind Regards
Si
——————————————————————————
Grant Aerona3 13kW
13 x 435w + 13x 480w Solar Panels
Sigenergy 10kW Inverter
16kW Sigenstor battery


   
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Steelbadger
(@steelbadger)
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Joined: 1 month ago
Posts: 14
 

Posted by: @grantmethestrength

My Grant Aerona3 circulation pump is set by default to run constantly this alone has cost £150 so far this year, if it is heating season I get the unit will be working but most of the summer I find it hard to understand why it needs to be pumping. (#Yorkshirenomics!!!)

If you have rooms that get a lot of sun and which get far warmer than the others, you could maybe try to convince yourself that having the pump circulating even outside of heating season allows for at least a small additional movement of that warmth around the rest of the house.

I wouldn't advise trying to work out how big that effect is, though, as I suspect in most cases it's 'not large' 😐 

 



   
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