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How To Balance Radiators & the Role of the Lockshield Valve: A Homeowner's Guide

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(@jamespa)
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Posted by: @alfapat

@jamespa Thanks , looks like I should remove it then . Question I have , if the HP pipes are 28mm and they are directly connected to the smaller CH pipes , does that not cause a problem , except if you had control of the pump speeds ?

If you remove the buffer you will also need to remove the secondary pump.

Re your concern, it depends.  Some further detail will help determine. 

  • What capacity is your heat pump/house loss?
  • do the 22mm CH pipes split (eg upstairs/downstairs) or is there only one 22mm feed? 
  • Do you know what your rad side DT is when its cold?

 

 

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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(@alfapat)
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IMG 2089

Posted by: @alfapat

@jamespa Thanks , looks like I should remove it then . Question I have , if the HP pipes are 28mm and they are directly connected to the smaller CH pipes , does that not cause a problem , except if you had control of the pump speeds ?

If you remove the buffer you will also need to remove the secondary pump.

Re your concern, it depends.  Some further detail will help determine. 

  • What capacity is your heat pump/house loss?
  • do the 22mm CH pipes split (eg upstairs/downstairs) or is there only one 22mm feed? 
  • Do you know what your rad side DT is when its cold?

 

 

OK James,  

Ill see if I can answer your questions. the heat pump is 16kh , would the loss be on the commissioning ? The original commission had another HP alongside 9kw., but this was removed when another company accepted to take over the whole thing when the original installers were liquidated. So I only have there proposal. 

System is placed in a large loft and CH pipes travel down to one floor , they start plastic but down to copper .

DT?

 

 

This post was modified 1 month ago by Alfapat

   
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(@jamespa)
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OK.

16kW is not compatible with 22mm pipework, and barely compatible with 28mm at a typical design DT across the radiators of 5C https://www.heatgeek.com/does-my-pipework-need-upgrading-for-a-heat-pump-with-cheat-sheet/

That said 16kW may well be an overestimate (or even a gross overestimate) of your requirement.  Its quite plausible that this to be the case - over sizing is common even now and back when yours was installed probably endemic.  Two relatively recent 'professional' 3hr surveys for my house came out at 16kW, its actually 7kW or possibly a bit less.

Essentially, to omit the buffer tank and second pump, you need to satisfy the conditions that

with your existing pipework (or pipework you can reasonably replace)

  • sufficient heat is transferred through the pipework (at DT across the rads of ~5) - essentially a mass flow calculation knowing the heat loss of your house, which you may not currently know
  • the heat pump wont complain about flow rate - down to the heat pump spec
  • the flow rate isnt too high causing excess noise or erosion of pipework - can be assessed once the above is known
  • the primary pump has sufficient oomph (probably it does, but needs to be checked)

I think the summary is, this needs a study that is more in depth than that which I can realistically do on this forum.  Essentially it needs a partial re-design of your system but wherever possible using the same components.  A randomly picked heat pump installer is unlikely to be capable of that (because they would be too reliant on 'rules'), maybe a 'heat geek' qualified one might.  Its also possible that a commercial heating designer might because they should be used to actually doing calculations (some aren't, as I discovered to my cost in a work-related project)..  Alternatively you need someone who can do the analysis 'from first principles'.  Its not fundamentally difficult, but it needs a visit and some thinking which is not entirely 'in the box'.

Unless you are prepared either to do this yourself or to pay someone to do this, you are probably stuck with the buffer.

There is one more option, which is that you plumb switchable bypasses (ideally such that the buffer becomes a 2 port volumiser) and 'suck it and see'.  If you fancied a couple of days of plumbing in the summer season that would be good prep for next year!

Otherwise its a case of living with a 10-15% penalty doe to the buffer, which may or may not be necessary unless you are prepared to replumb your central heating system.

Im sorry to be the bringer of bad news, maybe others have an alternative suggestion.

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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(@alfapat)
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This is depressing , I have spent now a couple of months now trying to sort out a solution or some sort of headway on this forum to readdress the biggest investment (apart from buying the house) and sorting this Air source running cost. 
I feel absolutely useless as what to do now apart from trying something like Homely. 
I have now spent £25000 on a heating system that simply is pants! To put very lightly. 


   
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(@jamespa)
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If you were willing to supply more info I could probably give you a good idea if just scrapping the buffer will work.

 

  • How old is the installation (2015?)
  • What make and model of heat pump (9kW + 16kW Samsung Monoblock - two pumps?)
  • How are the two pumps connected/controlled?
  • What was the assessed heat loss of the building 13.5kW?
  • Diagram of heating pipes (including diameters/materials and rough lengths) from where they exit/enter the buffer, ideally until they first divide (including diameters of the divided pipework)?  Would it be practical to swap the pipework up to the first divide?
  • Gas consumption prior to heat pump installation?
  • Floor area and construction of house?
  • Temperature difference between flow to radiators and flow from radiators when its cold, OAT at that time and how long it had been cold for (eg overnight, a day)?
  • Can you hear the water in the pipework?

Some of this is in the certificate you posted above. and where it is I have pasted in the values for you to check I understand correctly.   If you could advise the rest, or at least most of it, I can give you some more pointers

With 13kW demand (If thats real - which it may not be) I really cant see how a single 22mm primary feed to/from rads will work at the typical 5C deltaT that heat pumps operate at.  So if that is what the demand is, and if there is really only a single 22mm feed, then the buffer is a necessary element of the design to allow the secondary to operate at a larger delta T flow -> return to the primary.  But if this is the case then you should measure this on your thermometers which so far I haven't seen.

More detail may help point you in the right direction or, if you are lucky, confirm that 13.5kW is a gross overestimate and you can in fact get away with 22mm.

This post was modified 1 month ago 2 times by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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(@alfapat)
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Posted by: @jamespa

If you were willing to supply more info I could probably give you a good idea if just scrapping the buffer will work.

 

  • How old is the installation (2015?)
  • What make and model of heat pump (9kW + 16kW Samsung Monoblock - two pumps?)
  • How are the two pumps connected/controlled?
  • What was the assessed heat loss of the building 13.5kW?
  • Diagram of heating pipes (including diameters/materials and rough lengths) from where they exit/enter the buffer, ideally until they first divide (including diameters of the divided pipework)?  Would it be practical to swap the pipework up to the first divide?
  • Gas consumption prior to heat pump installation?
  • Floor area and construction of house?
  • Temperature difference between flow to radiators and flow from radiators when its cold, OAT at that time and how long it had been cold for (eg overnight, a day)?
  • Can you hear the water in the pipework?

Some of this is in the certificate you posted above. and where it is I have pasted in the values for you to check I understand correctly.   If you could advise the rest, or at least most of it, I can give you some more pointers

With 13kW demand (If thats real - which it may not be) I really cant see how a single 22mm primary feed to/from rads will work at the typical 5C deltaT that heat pumps operate at.  So if that is what the demand is, and if there is really only a single 22mm feed, then the buffer is a necessary element of the design to allow the secondary to operate at a larger delta T flow -> return to the primary.  But if this is the case then you should measure this on your thermometers which so far I haven't seen.

More detail may help point you in the right direction or, if you are lucky, confirm that 13.5kW is a gross overestimate and you can in fact get away with 22mm.

Sorry about rant last night.

Insulation increased before installation to Loft at 300mm. Insulation below floor 2022 170mm

Installation 2015 

one pump 16kw , the other sold after recommisioning. Sub section 4.1 (v1) on THE MCS Certificate shown above is Heat Loss 13.48kw

Distance from Buffer to eaves in loft approx. 3m then a drop to outside ground 2.70m.

Timber buit House on Dwarf wall . Insulaation on outer interrnal room wallsapprox 1inch polystyrene silver backed stuff!

Total area 199sq m

28mm hp piping to split joint between DHW and Buffer joints 30mm

Oil burner before with Wood stove on zone valves (amature set up) Unknown running cost as only moved in 2015

Pics to follow easier on phone

 

IMG 2095
IMG 2094
IMG 2093
IMG 2090
IMG 2091

transfer.System temps shown passive no circ required.

and layout to eaves. 
I am told that TRV ‘s would be installed along with buffer and controlled by Danfoss thermostat shown earlier in threads. As the TRV’s are fully open now and the system changed using lock shields 

 

 

This post was modified 1 month ago by Alfapat

   
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(@jamespa)
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With your insulation upgrades its quite possible that you may be able to dispense with the buffer without changing the pipework.  Can you clarify the following (which I cant work out from your photos).

  • Diagram of heating pipes (including diameters/materials and rough lengths) from where they exit/enter the buffer until where they first divide (including diameters of the divided pipework).  By divide I dont mean divide between CH and DHW, I mean divide into different feeds to the CH emitters.  Would it be practical to swap the pipework up to the first divide?
  • Temperature difference between flow to radiators and flow from radiators when its cold and the heating is working.  OAT at that time and how long it had been cold for (eg overnight, a day)?
  • Can you hear the water in the pipework?

 

 

This post was modified 1 month ago 2 times by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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(@alfapat)
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Posts: 158
 

Posted by: @jamespa

With your insulation upgrades its quite possible that you may be able to dispense with the buffer without changing the pipework.  Can you clarify the following (which I cant work out from your photos).

  • Diagram of heating pipes (including diameters/materials and rough lengths) from where they exit/enter the buffer until where they first divide (including diameters of the divided pipework).  By divide I dont mean divide between CH and DHW, I mean divide into different feeds to the CH emitters.  Would it be practical to swap the pipework up to the first divide?
  • Temperature difference between flow to radiators and flow from radiators when its cold and the heating is working.  OAT at that time and how long it had been cold for (eg overnight, a day)?
  • Can you hear the water in the pipework?

 

 

IMG 2096

The picture attached shows the Ch pipes top and bottom, (never mind the expansion vessel that is scrap ) the pies come out and in about 15” in copper 22mm then take a right turn in 22mm plastic for 9 feet another turn  for a couple of feet into copper 28mm and drop down from the loft and under the floor. I think all rads are on 15mm . I’ll get temp at evening and record flow and return and Oat At present late afternoon 11c , flow temps 27c and 39 out CH Controller says house 21.4 , 9.6 outside temp, circ 39.7, DHW 48.5.

 


   
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(@jamespa)
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So heating pipes go from 22 copper to 22 plastic to 28 copper? What a lazy sod of a plumber who fitted the heat pump

Would it be practical to replace the 22mm with 28.  If so there is a high probability it will work without buffer and secondary.  Better still keep buffer repurposed as a 2 port volumiser.

It might work without upgrading the pipework, but no real way to tell other than trying it.  Personally I would be tempted just to plumb a switchable bypass to the buffer tank and secondary pump and see what happens.  Given the plastic push fit connectors (see earlier comment about plumber) that might not be so difficult.

This post was modified 1 month ago 2 times by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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(@alfapat)
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@jamespa Perfectly possible re the pipes from the Buffer , worth trying first?

Switchable  by pass (whatever that is) as well as changing pipes ?


   
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(@alfapat)
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Update 

Midnight

Samsung Controller readings are House temp 22.3  outside -0.3 33.4 rising as bath run , water 23.5 . 
Readings in Loft Flow out to CH 37.9c back in 24.4c  From Hp 42.8 Return to Hp just before zone valves changed to DHW Replenish as bath run 34.9c Hope that helps ! 
Oh weather Station says -1.3 Indoor 22.9c to 23.3c indoors

This post was modified 1 month ago by Alfapat

   
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(@jamespa)
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Posted by: @alfapat

Update 

Midnight

Samsung Controller readings are House temp 22.3  outside -0.3 33.4 rising as bath run , water 23.5 . 
Readings in Loft Flow out to CH 37.9c back in 24.4c  From Hp 42.8 Return to Hp just before zone valves changed to DHW Replenish as bath run 34.9c Hope that helps ! 
Oh weather Station says -1.3 Indoor 22.9c to 23.3c indoors

Sorry thats lots of numbers, but no clear explanation what they are measuring.

What is needed is the temperatures of flow to and return from the radiators (ie the deltaT across the radiators) when its cold outside and the central heating only is working. 

Why - because if its much greater than 5C it indicates that the secondary is running at a higher deltaT than you would normally run a heat pump at, which may indicate that flow in the secondary will be a problem if you remove the buffer.  On the other hand if you previously turned down the speed of the secondary pump it may just be down to this so if you did previously turn down the speed of the secondary pump please say so (with the figures) or turn it back up again for the experiment.

Attached sketches of switchable bypasses for the secondary pump and buffer tank.  When pump is bypassed it also needs to be turned off.  What you need to determine is, with the secondary pump/buffer out of the loop, do you get sufficient flow.  If you do you are good to go, if you dont then there is a problem which may or may not be solved by swapping out the lengths of 22mm.  The flow requirement for the heat pump will be given in the manual and the heat pump itself will almost certainly measure and report it somewhere in the UI and also complain if it is insufficient.

 

 

 

 

This post was modified 1 month ago by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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