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VDI 2035 heating water specification

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(@johnmo)
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Anyone using VDI 2035 to control the water quality within their heating circuit. Basically used in Germany and other countries, used by Heat Geek.

Fairly simple water specification, keep pH, conductivity and total scale products within a range at first fill and then monitor annually there after. No chemicals, no glycol.

 

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 Mars
(@editor)
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I've heard about VDI 2035 but haven't personally used it. It sounds like a solid approach, especially since it avoids chemicals and glycol. How has your experience been with it so far? Do you find the annual monitoring manageable, and have you noticed any significant benefits in terms of system performance or longevity?

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(@johnmo)
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Posted by: @editor

I've heard about VDI 2035 but haven't personally used it. It sounds like a solid approach, especially since it avoids chemicals and glycol. How has your experience been with it so far? Do you find the annual monitoring manageable, and have you noticed any significant benefits in terms of system performance or longevity?

Not using yet, currently have glycol in, but wanting to monitor performance. Already have a heat meter, but it's not suitable for glycol. So looking to flush out. I have some complications one being we are on well water and it's way to hard without softening. So cannot use straight tap water.

Already have a fill and flush point so pretty easy to replace glycol with water.

Equipment with VDI 2035 against it seems to be a ridiculous price when comparing to the same equipment with Pole fed window cleaning against it. It seems to use the same chemistry. Which Ion Exchange, with a mixed bed of Cation and Anion exchange beads.

I was thinking of setting up something like this. Do an initial fill with hose pipe, via the flush connectors, then connect up this type of set up with flexible hoses, so I can disconnect after.

Screenshot 2024 07 25 08 35 05 73 e2d5b3f32b79de1d45acd1fad96fbb0f

Have a spare pump.

Just need a clear 10" filter and something like this

Purolite MB400IND is a mixture 40% Gel Strong Acid Cation and 60% Gel Type Strong Base Anion.

The higher percentage Anion should strip the CO2 out and leave an alkaline biased water, I think?

 

 

Maxa i32V5 6kW ASHP (heat and cooling)
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13.5kW GivEnergy AIO Battery.


   
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(@editor)
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@johnmo very interesting. Have you got a rough idea of costs (just the hardware)?

Interesting about the fact you're on well water. We have a well that I've always been keen to use, but just haven't had the time to look into. There's a lot to consider, and it could be a project for next spring. If you have the time, I'd be interested to hear more about your well. If you are up for sharing, feel free to start new thread in "Your Home". 

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(@johnmo)
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Been looking and it seems a good little project.

Everything labeled as VDI 2035 seems to come at a premium price, so been looking at alternatives to get very low conductivity water, with hopefully a suitable pH.

So have ordered

10" clear filter housing with 3/4" ports. With Hozelock fittings.

A refillable housing for DI resin media.

Purolite MB400IND Mixed Bed Indicator DI resin - which is 60% Anion/40% Cation. Bought 2L which should be loads.

The Anion increased percentage should strip out the CO2 to hopefully leave a slight alkaline water.

The idea is flush system with my hard water to get the glycol out. Then flush via the resin filter with low conductivity water.

Then leave in place connected via the fill and flush manifold for any top-up required. And use the garden hose connector to give top ups.

Maxa i32V5 6kW ASHP (heat and cooling)
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13.5kW GivEnergy AIO Battery.


   
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(@johnmo)
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Basically started flushing yesterday by slowly pushing out the old heating water with demin (ion exchange) water at a rate of around 1L/min. The old stuff was brown and smelling very unhealthy. When I stopped last night is fully clear, but you could still smell the glycol.

IMG20240802152227

Water at start

IMG20240802162540

Water when I stopped last night.

System was left to circulate overnight. 

This morning. Moved to having the ASHP circulation pump on and slip steaming demin (ion exchange) water in, so 1 litre in 1 litre out, this morning and got the water to just better than tap water. 

Checking tap water and circulation water at the same time.

Tap

Dissolved solids 180ppm

Conductivity 380 microsiemens

Circulation water

Dissolved solids 166ppm

Conductivity 320.

Now have a side stream set up to push circulation water into the ion exchange filter, without adding new water. Aiming for below 150 ppm dissolved solids or below - currently at 166 compared to tap water of 180 ppm. 

IMG20240802152204

Ion exchange filter, the media starts blue and as depleted turns light brown. Using a simple garden hose flow meter from B&Q.

IMG20240803183134

Flushing manifold (Installed up side down but works ok)

One thing that surprised me was the effect on system flow rate. Nothing had been changed except the fluid pumped.is now straight water. Prior to clearing the glycol mix from the system, it was circulating 1m³/h, this morning just below 1.3m³/h.

 

So a question 

Do I leave the flow rates high or adjust the UFH manifold rates down to bring overall rate down?

 

Maxa i32V5 6kW ASHP (heat and cooling)
6.5kW PV
13.5kW GivEnergy AIO Battery.


   
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(@mike-h)
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@johnmo Thanks for an interesting topic. I have been looking at Severn Trent's figures for my postcode's water quality. Average pH is 8.39 (Range 7.93-9.29), conductivity is 123μS/cm (Range 120-127) and hardness is moderately soft. I'm not sure what the latter would be in parts per million, but I assume that it would be < 200 ppm. If I have understood the Heat Geek article correctly, then simple tap water should be sufficient for my system. What I am unclear about is whether there are any disadvantages from adding a chemical inhibitor in this scenario? I believe that one was added last time my system was filled. I don't have glycol.


   
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(@johnmo)
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Your water looks to in a similar place to mine, after I treated it. Certainly VDI mandate not to use chemicals. Think the trouble with chemicals is when new great, but then after some time becomes depleted, so you add more, eventually becomes a toxic soup.

Maxa i32V5 6kW ASHP (heat and cooling)
6.5kW PV
13.5kW GivEnergy AIO Battery.


   
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