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Seal the Deal: Don't Let Your Heat Pump Leak Energy

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(@old_scientist)
Honorable Member Member
Joined: 1 year ago
Posts: 301
 

Posted by: @editor

@bontwoody, not big enough (an excellent spot) 😉

Indeed. If the primaries are not big enough to carry the heat into the property, heat loss due to poor insulation is the last of your worries as there may be insufficient heat flowing in the first place.

Are you going to replace with 28mm or 35mm copper, and properly insulate?

 


Samsung 12kW gen6 ASHP with 50L volumiser and all new large radiators. 7.2kWp solar (south facing), Tesla PW3 (13.5kW)
Solar generation completely offsets ASHP usage annually. We no longer burn ~1600L of kerosene annually.


   
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(@judith)
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Joined: 2 years ago
Posts: 422
 

Posted by: @editor

Interesting. I'll let you all decide. 

Insulation inside trunking

Yuck, yuck and more!

Others have pointed out lots already and yet your installer claimed that he did a great job!

In order of horror level 

@majordennisbloodnok ‘ s spot of totally inadequate pipe size! Especially given the size of ashp!

then rodent ingress opportunity 

then not vibration isolation nor insulation to the wall

then lack of insulation to air around the bend

A great example of putting lipstick on a pig/ whatever  phrase springs to mind. Just so untidy, slapdash and shows zero understanding of what matters, but just cover it up.

 

@editor now you’ve done the HG module on flows what size pipe should have been used on your ashp, and what is the maximum heat which would flow through the minuscule ones fitted?

 


This post was modified 4 weeks ago by Judith

2kW + Growatt & 4kW +Sunnyboy PV on south-facing roof Solar thermal. 9.5kWh Givenergy battery with AC3. MVHR. Vaillant 7kW ASHP (very pleased with it) open system operating on WC


   
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Transparent
(@transparent)
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Joined: 4 years ago
Posts: 2648
 

I've been trying to find a demonstration of the pressure loss which occurs when water passes through a tight bend.

There are loads of YouTube videos which explain the phenomenon at degree level, supported by copious calculations.
However, I think the following 3-minute clip, narrated by a hands-on tradesman, is at the right level for most householders to appreciate:

 

In order of pressure-loss the following hierarchy gives us a good rule-of-thumb for changing the direction in which water flows through a right-angle

  • 90° elbow bend
  • 90° swept bend
  • a pair of 45° bends, spaced at least 4 pipe-diameters apart
  • a flexi-pipe, such as commonly used for the final 50cm connection at the rear of an ASHP
  • a pipe formed using a mechanical bender, thereby using no 'fittings'
  • a PEX pipe, bent into shape by hand

 

The order of that list can be amended, depending on the actual situation.
But I hope it provides a starting-point from which householders can assess the efficiency of the pipework in a heat-pump installation.


This post was modified 4 weeks ago by Transparent

Save energy... recycle electrons!


   
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Majordennisbloodnok
(@majordennisbloodnok)
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Posts: 1025
 

Posted by: @judith

...

@majordennisbloodnok ‘ s spot of totally inadequate pipe size! Especially given the size of ashp!

...

I'd love to take credit but I think it was @bontwoody. No disagreement with the ordering, though, @judith.


105 m2 bungalow in South East England
Mitsubishi Ecodan 8.5 kW air source heat pump
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1 x Myenergi Zappi
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Pirate Rich
(@pirate-rich)
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Posted by: @old_scientist

Posted by: @editor

@bontwoody, not big enough (an excellent spot) 😉

Indeed. If the primaries are not big enough to carry the heat into the property, heat loss due to poor insulation is the last of your worries as there may be insufficient heat flowing in the first place.

Are you going to replace with 28mm or 35mm copper, and properly insulate?

 

Mars currently has a GES Caernarfon 18kW ASHP.

The data sheet (Caernarfon) shows approximately 14kW of heat energy at multiple points, including -4°C. At DT5, this would result in a mass flow rate of 2400 litres per hour. A 28mm John Guest plastic pipe can't handle that flow rate without exceeding 300 Pa/m. Neither can the DN32 plastic underground pipework that the plastic pipe is fitted to.

So, we have a bit of a conundrum regarding the best plan of attack here. I think we will be designing a hybrid system and some clever DT work internally to get this all operating as it should. Not ideal, however, we don't have many options here.

 


Richard, Rich, Dick, Captain or Pirate... I answer to them all in any sequence! 🏴‍☠️☠️👍
See my heat pump running live here... 👉 HeatPumpMonitor.org 👈
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Transparent
(@transparent)
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Posted by: @pirate-rich

we don't have many options here

At the risk of over-simplifying the issue...

... please explain why running TWO pipes in parallel isn't a possible solution.


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(@jamespa)
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Posted by: @pirate-rich

Mars currently has a GES Caernarfon 18kW ASHP.

 

I presume he needs that much!

 


4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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Pirate Rich
(@pirate-rich)
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Posted by: @transparent

Posted by: @pirate-rich

we don't have many options here

At the risk of over-simplifying the issue...

... please explain why running TWO pipes in parallel isn't a possible solution.

I think we are at a point where Mars doesn't want 25 meters of driveway dug back up. Its going to be bad enough digging up each end to fix the terminations (where the pipework in the ground hasn't been fitted/insulated properly). So we are kinda stuck with DN32 (26.5mm internal bore) plastic pipework. My inital calculations are suggesting we can get 10kW down it happily enough. Anything more than this and we are going outside of good hydronic design practices, which I am not willing to do.

As for doubling up pipework, it might give you more flow and reduce presure drops, but you are just adding to copper cost, wall space and visually it would look really poor.

 


This post was modified 4 weeks ago by Pirate Rich

Richard, Rich, Dick, Captain or Pirate... I answer to them all in any sequence! 🏴‍☠️☠️👍
See my heat pump running live here... 👉 HeatPumpMonitor.org 👈
Buying from 🏴‍☠️ PirateHeatingSupplies.com 🏴‍☠️ means you support my family owned, independant business! 🙏❤️👍


   
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Pirate Rich
(@pirate-rich)
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Posted by: @jamespa

Posted by: @pirate-rich

Mars currently has a GES Caernarfon 18kW ASHP.

 

I presume he needs that much!

 

We are yet to do a heat loss calculation, but I'm currently 'assuming' the house will need this and possibly a bit more.

 


Richard, Rich, Dick, Captain or Pirate... I answer to them all in any sequence! 🏴‍☠️☠️👍
See my heat pump running live here... 👉 HeatPumpMonitor.org 👈
Buying from 🏴‍☠️ PirateHeatingSupplies.com 🏴‍☠️ means you support my family owned, independant business! 🙏❤️👍


   
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Mars
 Mars
(@editor)
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Posts: 3631
 

Posted by: @jamespa

Posted by: @pirate-rich

Mars currently has a GES Caernarfon 18kW ASHP.

I presume he needs that much!

We've never had a proper heat loss calculation, James. Our only one was seven years ago with a rep from GES, back when we were new to heat pumps.

The rep proposed an 18kW unit (which was the largest they had) but the story gets worse. The only document he provided calculated our actual heat loss at, wait for it, 50.6 kW.

To be clear, our heat loss is absolutely not over 50kW. This huge discrepancy perfectly encapsulates the state of the industry at the time, and I'm not convinced it's improved much since given what we regularly seem on the forums.

Our next step is to get a correct heat loss calc, and we're arranging for someone to visit us, and to get the process started properly. 

And our heat pump is not even close to be being 18kW at sub-zero, so it's going to be hugely insightful to see what unit we end up with.

 


This post was modified 4 weeks ago by Mars

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(@jamespa)
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Joined: 3 years ago
Posts: 3184
 

Posted by: @pirate-rich

I think we are at a point where Mars doesn't want 25 meters of driveway dug back up

Thats rather easy to understand, although it begs the question whether relocation is an option but Im sure @mars has already considered that!

 

Posted by: @editor

The rep proposed an 18kW unit (which was the largest they had) but the story gets worse. The only document he provided calculated our actual heat loss at, wait for it, 50.6 kW.

Wow,  What planet was he on (obviously one with a much colder climate!)

Posted by: @editor

it's going to be hugely insightful to see what unit we end up with.

Our next step is to get a correct heat loss calc,

Im sure you don't need me to remind you about my experience with heat loss surveys, GIGO definitely applied as I have said on many occasions. 

Have you got any data which might allow you to sense check.  Given the problems with pipe size etc this is going to be a more important parameter even than 'normal', you need to be as certain as is humanly possible.

 

This whole process is going to be fascinating, albeit Im sure distressing and stressful for you.

 


This post was modified 4 weeks ago by Mars

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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Transparent
(@transparent)
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Joined: 4 years ago
Posts: 2648
 

Posted by: @jamespa

it begs the question whether relocation is an option ...

I doubt it.

The Flights to Rwanda programme was scrapped by the Government last year.

But it's certainly worthwhile noting that Rwanda has far fewer complaints regarding heat-pump installations than Britain.
Perhaps MCS would consider a fact-finding mission to discover why.


This post was modified 4 weeks ago by Transparent

Save energy... recycle electrons!


   
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