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My horrific Samsung heat pump installation and experience

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(@iantelescope)
Prominent Member Contributor
Joined: 2 years ago
Posts: 430
Topic starter  

@derek-m & @jamepa

Red face Time..... again!

You are correct derek I have made an error in reading the Power from the wrong register within the sharky..

I have been mistakenly reading the Flow rate instead of the Power........my mistake.

The Registers within the Sharky start at 0  going to 11 while I have been reading address 1 to 12 .....elementary my dear Watson.

Reading manually would be impossible , given the file size and the time between readings.

Only the Power reading  is affected.

Sorry, I stand corrected ....again.

I will , hopefully, fix the Power reading this afternoon......

This post was modified 7 months ago by Mars

   
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(@derek-m)
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Joined: 4 years ago
Posts: 4429
 

I wasn't suggesting that you read the values from the Sharky display on a regular basis, I just wanted a one-off instantaneous set of readings so that it could be clarified what data was actually being obtained.

I will look forward to getting the correct data.

Did you receive my request for a graph for sensor 1? Is there any problem in providing this data?

This post was modified 7 months ago by Mars

   
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(@iantelescope)
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Joined: 2 years ago
Posts: 430
Topic starter  

@derek-m 

Power Reading fault may be caused by interference!

Probably from the Capacitive Motors, with the Grundfoss Motors being Capacitive NOT inductive.

 

 

In tying to correct the Power as recorded by the Sharky I have now recorded large negative power   Spikes.

As I was saying earlier it is possible to produce apparent Power spikes when calculating Power.

 

Power = dE/dt can produce violent apparent power spikes by the differentiation of Energy .

Power 1

The Sharky is producing powerful Apparent negative Power Spikes producing massive negative Power pulses.

 

Readings from Sharky.......

Energy Volume Flow Power Low Temperature High Temperature Year month Day hour Min Sec

5126 2191970 417 150000040 255 254 2024 09 14 12 49 12
5126 2191984 417 13 256 256 2024 09 14 12 51 17
5126 2191999 418 150000064 255 252 2024 09 14 12 53 22
5126 2192013 417 150000059 250 250 2024 09 14 12 55 28

5126 2192129 416 150000069 260 257 2024 09 14 13 12 09

5126 2192303 415 5126 2192318 414 5126 2192332 418 33 257 257 2024 09 14 13 41 22

 

I think that the motors are beginning to object !

 

ian

 

.

 

 

 

 

 

 

 

 


   
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(@derek-m)
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Joined: 4 years ago
Posts: 4429
 

@iantelescope

Thank you for the Sharky readings, but could you please include the units and any decimal points.

Please don't go off at a tangent on apparent power spikes, since this could just be due to the timing of the scanning by the logger. Let's concentrate upon assessing how your system is performing.

This post was modified 7 months ago by Derek M

   
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(@iantelescope)
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Joined: 2 years ago
Posts: 430
Topic starter  

@derek-m 

Hi Derek,

Here is the Sensor 1 recording of Heat Pump output sensors last night taken with a Thermocouple Clamped to the pipe , i.e. not internal:

09130807
Temp HP Ret

SEn1 ans Sen2.

 

The Sharky continues to produce  Noise ..........................no sensible readings from 1512 until now, 1556.

Character data correct but Electrical readings corrupted!

!Now producing something sensible , but ,but I am concerned about the electrical , but not aural , noise

 

Sensible again!!

5127 2192782 419 2020 289 249 2024 09 14 14 46 03
5127 2192797 417 1442 289 261 2024 09 14 14 48 09
5127 2192812 418 220 271 267 2024 09 14 14 50 14
5127 2192826 417 151 266 262 2024 09 14 14 52 19
5127 2192841 416 2105 306 264 2024 09 14 14 54 24
5127 2192855 419 1570 306 273 2024 09 14 14 56 29
5127 2192870 418 266 286 279 2024 09 14 14 58 35

Will stop experiment if this continues ....................concerned for motors.

Errors galore!

 

 

 

,

 

 

 

 

 


   
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(@jamespa)
Illustrious Member Moderator
Joined: 2 years ago
Posts: 2346
 

Please ignore, mispost

This post was modified 7 months ago 2 times by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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(@derek-m)
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Joined: 4 years ago
Posts: 4429
 

@iantelescope

Please explain what you mean by 'errors galore'.

Please explain how you are monitoring and recording the various signals from the sensors and Sharky. Are you using any form of screened cabling? Do any of the cables run near electrical supply cables?


   
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(@jamespa)
Illustrious Member Moderator
Joined: 2 years ago
Posts: 2346
 

Posted by: @derek-m

@iantelescope

Please explain what you mean by 'errors galore'.

Please explain how you are monitoring and recording the various signals from the sensors and Sharky. Are you using any form of screened cabling? Do any of the cables run near electrical supply cables?

Agree with the above questions, look forward to the getting answers.

Please also advise what you mean when you say 'concerned for motors' and why.

Please confirm you have (or will) adjust the WC parameters as suggested and are otherwise operating it stably.

 

Many thanks.

 

This post was modified 7 months ago by JamesPa

4kW peak of solar PV since 2011; EV and a 1930s house which has been partially renovated to improve its efficiency. 7kW Vaillant heat pump.


   
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(@iantelescope)
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Joined: 2 years ago
Posts: 430
Topic starter  

@derek-m 

Nail on Head!

You have , again , hit the nail on the head with your question about decimal points et al.

The Sharky produces , internally , a full 16 bit representation of Water  Power ,Water Temp Out,Water Temp Return, Energy,volume  and Flow rate

However, the Water flow can reverse in direction causing the Power to go negative.

A negative Power here produces havoc.

I have , therefore, reduced all negative Powers to zero for Water  Power:

Power 1

Power in Water taken by my Sharky inside the Radiator Water circuit.

With a Run time of 3 minutes , a cycle time of 19 minutes and an amplitude of 200 Watts , the average Cycle power is:

Average_Cycle_ Power = 200 X 3 X 60/(19 X60) = 31.5 Watts .

The Run Time is far too short at 3 minutes, and constitutes "short Cycling".

The interference is probably related to the Pulse Rise Time, which is very short but, hopefully , well below the sharky response time.

More problems should be expected from the pulse rise times.

The Sharky uses scientific notation, e-1,e-2  for Power , Flow rate, Volume, Temp out and Temp in.

This post was modified 7 months ago by Mars

   
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(@derek-m)
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Joined: 4 years ago
Posts: 4429
 

@iantelescope

As an Instrumentation and Control System Engineer, the starting point is always to ensure that all sensors are correctly installed, the equipment has been correctly configured and the readings obtained are as close to true as possible. I suggest that must be our starting point.

Please ensure that all temperature sensors are making good thermal contact with any pipework and have been adequately covered with insulation.

You state that some of the temperature sensors are thermocouples. How are you converting the mV signal to a temperature representation? Has the conversion device been configured for that type of thermocouple?

What is the model of your Sharky? Who installed and configured it? Did it come with a calibration certificate? How are you obtaining and interpreting the data from the Sharky, please provide details?

What other sensors are you using and how are you reading the data?

I would suggest that you purchase a set of these temperature indicators so that it should be possible to use them to check the accuracy of your present equipment.

The copy and paste does not appear to have worked, so Google 'Thlevel-Thermometer'.

This post was modified 7 months ago 3 times by Derek M

   
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(@derek-m)
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Joined: 4 years ago
Posts: 4429
 

@iantelescope

Is the secondary water pump starting and stopping?


   
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(@iantelescope)
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Joined: 2 years ago
Posts: 430
Topic starter  

@jamespa 

Measurement problems.

 

The Measurements from My Sharky have now settled down following an hour long incident where the Sharky readings were corrupted.

As I have said one problem was the apparent Water reversal within the Radiator pipes causing the production of negative Power.

Because a negative power is not expected the sharky mistakenly converts the Negative number into a huge positive number, 15000046 for example.

This is a standard error with binary systems.

I have reduced all such to zero values in the Power :

Power 1

The power was also mistakenly read , by me, from the wrong register, and , finally the maker of Sharky forgot to include a e-1 scientific notation multiplier.

altogether , a seemingly impossible set of simultaneous problems.!

The Cycle Power = Power Amplitude X Run_Time X 60 / ( Cycle Time X 60) = 31.6 Watts.

 

The Rise time of this Power signal is very Short , certainly less than my sample period of 2 minutes, and, may yet pose a interference problem similar to that experienced earlier today.

Given that I have not experienced any interference problems over the past year I am concerned as to why the interference has occurred today.

Motors would be my prime suspect........and I know from experience the lengths that Samsung and Grundfoss take to avoid the known inrush current problem with Electrostatic motors.

grundfos inrush

The large and fast inrush current are known to present a problem, and , I am concerned with driving the motors with too large a rise time producing large interference signals.

The other Sharky measurements are currently OK :

Temperature Out
Return Temperature
Temperature Difference
Flow rate

Here Temperature out , Temperature Return, Temperature Difference and Flow rate.

I will change the axes later , and build room and outside recording sensors.

 

 

 

 

 


   
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