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DIY solar upgrade - Considering adding more panels

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(@david999)
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Great reading and got me thinking overnight that I really need to see what’s up there at the minute. They couldn’t get the original ones to fit so went off for others that were more powerful and fitted less. My trust in them as you know is zero so checking might vibe a smart move.  Need to await some dry weather it’s raining like the end of the world.  GW !!


   
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Transparent
(@transparent)
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You may wonder why it is that your inverter is rated for a maximum 3600W output,
and yet each of the two PV inputs can take up to 550v x 13.5A which comes to a whopping 7424KW

Firstly inverter manufacturers will have a range of models in their portfolio, each of which use the same solar-input circuitry.
3.6kW output is common the UK because it matches the maximum amount of export which is likely to be approved by your DNO.

Unless external factors come into play, the usual permitted G98 export rate is 16A (per phase), which equates to 3.68kW

 

However, there is good reason why you might wish to exceed the 3.6kW figure when selecting your solar panels.

On a bright day but with the sky overcast, each panel's output will drop to approximately one-seventh of its maximum specification.
Having more panels means that your inverter will 'see' less drop-off.

SolarIrradiance

 

There might also come a time when you wish to add a second inverter to charge batteries, but with no possible grid export.

That doesn't fall within the requirements to notify your DNO.
You can have any number of solar panels and inverters for a system which supplies the house "off-grid".

I have my rooftop solar panels divided into four different arrays.
The down-leads go to a couple of String Combiner boxes rather than straight to an inverter.

That arrangement allows me to change my mind in future without having to go back on the roof to rewire those arrays.

Here's the first iteration of a combiner box to which I connected three arrays:

SwitchPanelBckGrnd

And this is what it looked like in situ:

StringCombiner

I've since installed yet more panels and added a second String Combiner box to provide greater versatility,
but let's not over-complicate the issue here.

This post was modified 7 months ago 3 times by Transparent

Save energy... recycle electrons!


   
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(@bretix)
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Posts: 79
 

Absolutely great advice my main takeaways are.

1. G99 for inverter ✅

2. New  95mm² cabling ordered with attachments - will probably go to cef to get them fixed and installed when new batteries get installed alongside asking for MCS. I'll question the fuse/circuit protection too for between the battery and inverter

3. New lagging ordered starting with externals (armaflex) along with 'glue' and tape for those tricky bits ✅

4. New lagging for internals ordered

5. Ashp inspection from heat geek installers for peace of mind before my service in October 

6. Future projects ie self install solar and utilise the aux on the inverter to heat the water alongside back up 

 

I think that's covered it for now costing about £500. It ain't cheap but hopefully a worthwhile investment for peace of mind 

This post was modified 7 months ago by bretix

2 10kw Grant Aerona3
Heat loss calc 16.5 kw @ -2.8 degrees
4.32 PV


   
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Transparent
(@transparent)
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I've just checked the PV-input specifications for your 3-phase 10kW inverter @bretix

image

 

Like @david999 you have two MPPT inputs,
but in your case they don't have the same specifications.

One of them is rated 26A current at 200-650v DC
whilst the other is 13A at 200-650v DC

Add the two maxima together and we arrive at a whopping 25.3kW.

Once again, this is far in excess of what the 10kW inverter would actually draw from those PV panels.
But it gives you a wide range of flexibility to play with.

This post was modified 7 months ago by Transparent

Save energy... recycle electrons!


   
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(@bretix)
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@transparent fogot to answer this one naive as I am this is what I've got assuming now a 2 pole isolator will need to added?0

20240824 113437

2 10kw Grant Aerona3
Heat loss calc 16.5 kw @ -2.8 degrees
4.32 PV


   
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(@david999)
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Joined: 12 months ago
Posts: 302
Topic starter  

@transparent I have so much to consider, currently the south facing panels manage quite well so far but as the winter approaches, as you mentioned not so well. I lose my power as it crosses the roof towards the north but would I want to capture that in summer or add more southwards for winter. Currently only using about 2 quid of electricity a day. Another battery perhaps but its the weight and although mine are modular I don’t want to sit another on top so perhaps one downstairs in kitchen, below those.


   
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Transparent
(@transparent)
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@ bretix  This is type of fuse-holder which attempts to double-up as a contact breaker.

You pull the top handle towards you and the fuses get pulled out of the upper friction-clamp holder.
They are commonly used by professional installers, and are widely sold for use with storage batteries.

I still don't like them 🤨 

Choosing fuses and contact breakers is akin to reading the terms of an insurance document.
There's lots of stuff that might mean nothing at all to you...
... but it really ought to convince you that you're covered against the threats which are foremost in your mind.

Let me make a couple of observations about what you've got installed, and then leave space for others to chip in.

 

1: As you open the holder by pulling the handle, the metal tags on the ends of the two fuses are still live, and pointing towards you.

Ok, so they're only presenting 52v, and you could put your fingers across them without incurring a shock.

But I could also drop a spanner across them and create a dead-short.
It could remain there sufficiently long that it welds itself in place.

Now you begin to understand why my battery racks have the cell-terminals facing outward rather than up.
If I drop a spanner across those terminals, it continues falling past them and on towards the floor!

 

2: Your fuse type is NH1

image

The worst case scenario is that the electronics in the inverter has a fault which presents a 'near short circuit'.
It will rapidly get hot and effectively catch fire.

My fuses are the safety feature to cut off the source of electrical energy from the batteries before that happens.
The speed of operation is their most important feature.

Your NH1 fuses are from the German manufacturer, Müller.
And the fuse 'rating' is 200A... so effectively 100A per battery.

If I place a short-circuit across a LiFePO4 battery, the instantaneous current is likely to be around 10kA.

Here's the current/time graph for that NH1 fuse:

image

Reading back to the y-axis from the tip of my red arrow gives me the operational time of 400mS.

Compare that with the equivalent graph for the Type-T fuses which I use, manufactured by Eaton/Bussman
You're looking for the 200FM curve, for which the 10kA point is actually off the bottom of the chart !

image

That Type-T fuse is going to blow-open in less than one-tenth of a millisecond.
There is no possibility of current being able to flow into a faulty inverter under a 'near short-circuit'.

There's a good reason for this.
The type T fuse 'wire' actually vapourises across its entire length.
It's surrounded by a chemical which induces that effect.

Other types of fuse break the circuit by first creating a hot-spot in the centre of the wire, and the arc then burning its way along the wire until the gap is large enough to break that arc.

The Type-T is a different approach...
... which I happen to like 😎 

 

3. I use a separate fuse (and a 500A relay) for each battery.
That means I can take one battery out of use for 'maintenance' whilst still running on the other one(s).

This post was modified 7 months ago 4 times by Transparent

Save energy... recycle electrons!


   
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(@david999)
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Topic starter  
  1. @bretix although not the correct thread, in terms of heating your water you might consider a thermal panel, I have one and so does transparent and it might prove more effective for you than using solar panels. 

   
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(@bretix)
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Posts: 79
 

@david999 that would probably be first foray into DIY solar...

2 10kw Grant Aerona3
Heat loss calc 16.5 kw @ -2.8 degrees
4.32 PV


   
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(@david999)
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1455 kWhs
Joined: 12 months ago
Posts: 302
Topic starter  

I managed to get a look at the tab on the panels, hopefully decent ones.

IMG 3913

 


   
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Toodles
(@toodles)
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@david999 I have Canadian Solar (some are 385 Watt and some 410 Watt) I actually chose Sunpower Axiom but they became ‘unavailable’ then 2nd. choice was REC, they became ‘unavailable’ too; Canadian Solar was then chosen and fitted, they have been fine for two years now. My complaint is with the lack of sun and plentitude of clouds… Toodles.

Toodles, he heats his home with cold draughts and cooks his food with magnets.


   
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(@david999)
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1455 kWhs
Joined: 12 months ago
Posts: 302
Topic starter  

@toodles there was a bloke selling used ones close to me with mini inverters

IMG 3916

   
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